Features:

The machine is designed for the production line of mid-sized and small-sized paper cartons. When the cardboard are indented, they will be automatically fed into machine, folded, glued, pressed, erected and ready for packing. The machine is suitable for producing Straight Line, Double sides, Crash lock bottom, CD cases, Pocket folder and 4/6 corner boxes.

◆The machine base is made of an integrated steel board with good rigidity and compact structure, which ensures high stability of the machine in operation.

◆Sophisticated & rigorous manufacturing processes and selection of good quality standard parts and electrical components from the world’s leading suppliers ensure the reliability and safety in production and also make the maintenance cost to the minimum.

◆Well-optimized transmission structure, the main machine is driven by three independent motors, providing the most reasonable, uniform and plenty of power transmission.

◆Wireless remote control, motorized plate adjustment mechanism and clear monitoring system make the operator constantly master the production status, reduce the workload and greatly shortens the set-up time, which increases efficiency.

◆It is adopted with touch screen, PLC controller, photoelectric counting, and automatic sheet kicker, which makes the machine function fully.

◆Conveying pressure table uses special materials to adjust pressure through air pressure, and it is equipped with sponge belt to ensure the perfect quality of the product.

◆The machine is available to standard folding boxes, double-sides boxes, crash lock bottom boxes, and 4/6 corner boxes.

◆Optional configuration:

Automatic cold & hot melt gluing system. (Optional)

Plasma treatment system. (Optional)

Configuration of the machine:

1、Mode                → Strengthened single side

2、Primary motor         →SIEMENS(Made in Germany)

   3、Convey motor         →RIGUANG(Made in CHINA)

   4、Conveyor belt         →NITTA(Made in Japan)

5、Photo electricity       →SUNX(Made in Japan)

6、PLC controller         →PANASONIC(Made in Japan) or LG(Korea)

7、Frequency converter   →PANASONIC(Made in Japan) or LG(Korea)

8、Electricity button       →FUJI(Made in Japan)

   9、Bearings              →NSK(Japan), Harbin, Luoyang

  10、Drive Bearings        →MZD,NSK(Japan)

Main Structure:

The machine has the following seven parts: Feeding unit, Pre-folding unit, Back-folding unit, Crash lock bottom unit, Gluing unit, Final folding unit, Pressing unit, and Conveying unit.

(1)      Feeding unit：Using non-stop bottom-delivery feeding type, thickened feeding belts cooperating with the vibration motor to ensure smooth feeding.12mmmetal plate moves horizontally to set the width, embossed momentum guide impeller used for guiding the paper-output belt. There are aluminum alloy blocking plates on both left and right sides, which can be adjusted left and right to suit the product style. It is also equipped with two paper-output knives, which are used to adjust the asymmetric length according to the practical samples. The strength of the vibrating motor is adjusted according to the in-out of the vibration shelf. The whole combined completes the rapid, continuous, and accurate automatic feeding, and the feeding distance can be adjusted with speed control.

(2)      Pre-folding unit: It adopts two-bridge style design according to the box type to make No.1 crease turns 180°, No.3 crease 135° and then unfold, which is convenient for opening the boxes when filling materials.

(3)      Back-folding unit:  Precise and accurate high-speed back-folding function is optional, which is for 4 corner and 6 corner boxes.

(4)      Crash lock bottom unit: All the pasting buckets can be installed and be removed. There are two upper gluing tanks on the left and right separately, and the same with the lower gluing tanks, which are chosen to be used according to the practical situation. The quantity of the gluing tank can be adjusted, stable and easy for maintenance. The thickness of the pasting wheel is4mm, and can also suit the specific requirement of the customer. The gluing tanks are made of sturdy and durable entirely copper-casted material. The crash lock bottom gluing is finished with four groups of crash lock bottom devices. Crash lock bottom action is stable & accurate, and the operation is fast & easy.

(5)      Gluing unit: Left & Right, Upper & Lower gluing tanks can be adjusted separately. The amount of the adhesive is stable, big volume and easy for maintenance.

(6)      Final folding unit: Long journey design to finish No. 2 crease turns 180°on both left and right, No.4 crease 180° to completely combine each other. The left and right guide impeller wheels adjust according to the different position to make the folding more smoothly. The bearings under support and guide the belts to run correctly.

(7)      Trombone unit: The upper and lower transmission can adjust the length; adjust the system automatically as per the degree of the tight-loose state of the belts ; continuous and automatic accumulation of boxes ensures the uniform transmission to the conveying unit; photoelectric counting, automatic sheet kicker, and mark jetting device; equipped with pneumatic system and pressing transmission system. The pressing wheels can be adjusted according to the different styles of boxes and different types of paper, which makes the pressing procedure perfect.

(8)      Conveying unit: Equipped with independent imported belts, soft and moderate so that the finished products can not be damaged. The whole conveying unit can move front and back; even pressing and uniform delivery ensures the quality prefect. The conveying speed can be adjusted automatically according to the speed of the main machine cooperating with the photoelectric machine. Manual operation mode and speed is optional.

Main Specifications:

Model	KFGM-800FC	KFGM-1050FC
Materials to be processed	Card,  corrugated(E,F,N flute)	Card,  corrugated(E,F,N flute)
Thickness of the cardboard	200g~700g/㎡	200g~900g/㎡
Width of the carton	100mm~800mm	180mm~1050mm
Type of glue	Resin emulsion（solute）	Resin emulsion（solute）
Max. Line speed	360m/min	360m/min
Total power	13.0kw	13.5kw
Dimensions(L*W*H)	13.8×1.55×1.60m	14.6×1.96×1.60m
Net weight	7.16 metric tons	9. 65 metric tons

Carton size specifications:

Box style and size:

(1). One-side gluing:

	KFGM-800 FC	KFGM-1050 FC
a	100-800mm	180-1050mm
b max.	900mm	1000mm

(2). Bottom gluing:

	KFGM-800 FC	KFGM-1050 FC
a	180-800mm	180-950mm
b max.	600mm	800mm
c	20-120mm	20-150mm
d min.	60mm	80mm

(3). Double-side gluing

	KFGM-800 FC	KFGM-1050 FC
a max.	700 mm	900 mm
b	100-600mm	160-700mm
c min	15 mm	30 mm
d	150-770 mm	360-1000 mm

(4). Four corners:

	KFGM-800 FC	KFGM-1050 FC
B	160-760mm	160-950mm
L	120-500mm	150-900mm
a min	120 mm	120 mm
b min	20 mm	30-150 mm

(5). Six corners:

	KFGM-800 FC	KFGM-1050 FC
B	280-770mm	295-950mm
L	150-600mm	150-900mm
a Min.	110mm	120mm
b	20-100mm	30-150 mm

Floor plan

Attachment

1.    The standard configuration of the machine is as following:

No.	Item	Spec.	Qty	Brand
1	Main machine		1*2	Left 16mm & right 20mm national standard steel plate through heat treatment and controlled cooling process
2	Conveyor		1*2	6mm hot rolling sheet metal
3	Main motor	1LG0133-4AA70/7.5KW	1 set	Siemens from Germany
4	Feeding motor	0.75kw	1 set	CPG from Taiwan
	Trombone motor	3 KW	1 set	Siemens from Germany
4	Conveyor motor	2HP/1.5KW/1:30	1 set	RIGUANG from China
5	Inverter	SV-iG 5 (feeding)	3 sets	LG (Korea)
		SV-iG 5 (conveyor)
		SV-iGX ( trombone)
6	PLC(controller)	K7M-DRT30U	1 set	LG (Korea)
7	Touch screen		1 set	WEINVIEW (Taiwan)
8	Servo Motor	2000W	2 sets	FUJI from Japan
9	servo amplifier		2 sets	FUJI from Japan
10	Key switch	Fuji(Japan)
11	Feeding belt	NITTA (Japan)
12	Bearings	NSK, Luoyang, Harbin
13	Drive bearings	MZD, NSK(Japan)
14	Conveyor belt	Italy
16	chromium plated handle	Through hardening and tempering treatment (Taiwan)
17	Conveyor cylinder	TPM, Xingchen
18	Base unit belt	NITTA (Japan)
19	Timing Belt	NITTA (Japan)
20	Layer roller	Aluminum profile through oxidation and sandblasting treatment+ Cylindrical grinding, quenching and tempering, heating treatment roller
21	Gluing tank	Aluminum and special high-precision stainless steel disc technology portfolio

The above catalog is for reference only. They can be equipped as per the

customers’ requirement.

2.    Accessories with the machine:

No.	Product name		Qty	KFGM-800/1050FC
1	Vibration motor		1 set	√
2	Feeding knife	Main knife	2 pcs	√
3		Auxiliary knife	2 pcs	√
4	The 1st line folder		1 set	√
5	The 3rd line pre-folding		1  set	√
6	hook		4 pcs	√
7	Layer for crash lock bottom		2 pcs	√
8	Auxiliary button device		8 pcs	√
9	Support bridge		2 pcs	√
10	Pull hammer		1 pcs	√
11	Anti-crash wire		4 pcs	√
12	Screw rod crank		1 pcs	√
13	Rubber hammer		1 pcs	√
14	Grease gun		1 pcs	√
15	Wind gun gas pipe		1 set	√
16	Rings		4 pcs	√
17	Toolbox		1 pcs	√
18	Commissioning tools		1 set	√
Note: Commissioning tools include open spanner, internal& external pilers, cross screwdriver, slotted screwdriver, adjustable spanner ,hexagon wrench, common bolt gasket, etc.